激光填丝焊工艺解决方案_UW送丝机
https://5b0988e595225.cdn.sohucs.com/images/20180124/1ef5cad008104990883a3fceffa46d50.png简介 激光填丝焊作为一种激光焊接工艺，应用范围已越来越广。随着焊接产品结构的复杂化和自动化程度的提升，对激光填丝焊的精度及柔性提出了更高的要求，而送丝机作为配合激光填丝焊工艺的辅助设备，必须具有高的送丝精度和稳定性。为了配合市场需求，研发一款高精密、稳定性好的送丝机迫在眉睫，于是UW联赢激光送丝机应运而生。UW送丝机系统工作原理https://5b0988e595225.cdn.sohucs.com/images/20180124/81e22d792d2740d7abacd3e243a73a44.jpeghttps://mp.sohu.com/editor/themes/default/images/spacer.gif拉丝机构：采用两轮驱动:主驱动轮+从动压轮+进/出丝矫正方式。主驱动采用减速机+私服电机作为动力输出，优点：输出扭力大、送丝稳定性好、精度高。该机构对整套系统的出丝精度起到主要作用。https://5b0988e595225.cdn.sohucs.com/images/20180124/a17da98a45ab4d0f8835d6ffa93cc335.pnghttps://mp.sohu.com/editor/themes/default/images/spacer.gif推丝机构：采用四轮驱动：两个从动送丝轮+两个从动压轮+进/出丝矫正方式。主动驱动采用减速机+私服电机作为动力输出，优点：输出扭力大、送丝稳定性好、精度高。该机构作为辅助机构，将焊丝从丝盘拉出传送至拉丝机构，减小拉丝机构对焊丝的拉力，保证整个系统送丝稳定。https://5b0988e595225.cdn.sohucs.com/images/20180124/d84dd8caa40442d6ab0632e25fb6681c.jpeghttps://mp.sohu.com/editor/themes/default/images/spacer.gif
控制柜：作为整套送丝系统的控制部分，可对送丝速度、送丝长度、送丝模式等参数进行设定。与工作台或者机器人进行对接时，通过给送丝系统信号即可完成焊接控制。https://mp.sohu.com/editor/themes/default/images/spacer.gifhttps://5b0988e595225.cdn.sohucs.com/images/20180124/7137e340de3548d6b877ef926164dc4f.pnghttps://mp.sohu.com/editor/themes/default/images/spacer.gif
https://5b0988e595225.cdn.sohucs.com/images/20180124/75ce7f12ba274c348f963eab615b82f0.jpeghttps://5b0988e595225.cdn.sohucs.com/images/20180124/16efa38ac7c1440ab0985ac6a013f925.jpeghttps://mp.sohu.com/editor/themes/default/images/spacer.gif控制面板操作界面
侧方送丝机构：将焊丝准确送入激光焊接区域的机构。该机构作为送丝机系统的送丝辅助机构。分两种形式：固定式和活动式。 （1）固定式https://5b0988e595225.cdn.sohucs.com/images/20180124/5ff8b1924cc847ff86321b7cb27747b1.pnghttps://mp.sohu.com/editor/themes/default/images/spacer.gif
（2）活动式：可避让不需填丝焊时，机构对夹具的干涉。https://5b0988e595225.cdn.sohucs.com/images/20180124/9e84afda0634431399f9e69dcc5cb3b1.pnghttps://mp.sohu.com/editor/themes/default/images/spacer.gif
UW送丝机的送丝精度、稳定性通过对送丝机在不同速度下进行理论长度20mm的重复数据提取，测量出一千多组数据，然后将数据进行随机抽样分析，以下为分析结果。（送丝精度在±0.2mm以内，CPK≥1.67）https://5b0988e595225.cdn.sohucs.com/images/20180124/43c1b01b4ff847fea533ed80d6a10aeb.pnghttps://mp.sohu.com/editor/themes/default/images/spacer.gif
UW送丝机性能指标https://5b0988e595225.cdn.sohucs.com/images/20180124/a6ac65c216b94a49ab697a4294a6ea16.jpeg
UW送丝系统经典案例激光钎熔+送丝应用：汽车配件（重庆某公司）
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高速换档拨叉总成https://5b0988e595225.cdn.sohucs.com/images/20180124/537bf32955e94bb892880c56b500472d.png
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金相图https://5b0988e595225.cdn.sohucs.com/images/20180124/3dc77108a2984daf85936de99e33485d.jpeg
三四档换档杆总成https://5b0988e595225.cdn.sohucs.com/images/20180124/895ffbe0cabc4fbe983983e890102489.png
倒档拨叉总成https://mp.sohu.com/editor/themes/default/images/spacer.gifhttps://5b0988e595225.cdn.sohucs.com/images/20180124/ec612bda7a7743d49b42502cd94cd264.png
高速换档拨叉总成https://5b0988e595225.cdn.sohucs.com/images/20180124/7dfb726e7a5e4d6ea9f157b547849dbf.png
换档轴总成https://5b0988e595225.cdn.sohucs.com/images/20180124/4ebd1b287cba45c781c74387ccdd7d23.png
深圳联赢激光焊接机厂家13年专注激光焊接设备生产,提供激光焊接机、自动激光焊接机、光纤激光焊接机、不锈钢激光焊接机、YAG 脉冲激光焊接机、光纤激光焊接机价格。激光焊接设备价格咨询:400-885-4168网址：http://www.uwlaser.com.cn/
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